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Shanghai Zhuxin Co., Ltd. Experience the global industrial revolution with us
2 Years
| Ask Lasest Price | |
| Brand Name : | KUKA |
| Model Number : | Robot piping package |
| Payment Terms : | Negotiation |
| Supply Ability : | L/C, T/T |
| Delivery Time : | 2-6WEEKS |
Robot Dress Pack For Cable Protection Robot Installation
Robot Dress Pack: The ultimate solution for cable protection for
industrial robots
- Make cable management goodbye to wear, chaos and hidden dangers
1.the three major challenges facing industrial robot cables
In the automated production line, the robot cable is the "invisible
lifeline", but long-term high load operation can easily lead to:
Physical wear: repeated bending and dragging lead to sheath
rupture, resulting in short circuit risk;
Electromagnetic interference (EMC) : unshielded cables are
susceptible to motor and frequency converter interference,
resulting in signal distortion;
Chaotic wiring: Multi-cable interweaving reduces maintainability
and increases the probability of unplanned downtime.
2.Robot Dress Pack: professional cable protection system
Specially designed for industrial robots, the modular cable
protection package integrates wear-resistant layer, shielding layer
and fixed components in a trinity to solve the full-cycle pain
points from installation to operation and maintenance.
3. Analysis of core technical advantages
Military grade wear-resistant material
Using aramid fiber +TPU composite structure, tensile strength
increased by 300%, resistant to 100,000 cycles of bending;
Flame retardant rating V0, in line with ATEX explosion-proof
certification, suitable for automotive welding, metal processing
and other harsh scenes.
Three-dimensional shielding matrix
Double aluminum foil + copper mesh braid layer, shielding
efficiency >80dB, to ensure stable transmission of encoder
signal and IO control;
The modular shield connector supports quick insertion and removal,
reducing wiring time by 50%.
Intelligent wiring management system
Patented snap-link design, support ±15° multi-angle steering,
suitable for 6-axis robot complex motion trajectory;
Integrated cable tag and stress release ring to reduce more than
85% of cable failure points.
4. Typical application scenarios and ROI analysis
Automobile final assembly production line
Pain points: Welding robot cable frequently friction with the body
sheet metal;
The effect: With Dress Pack, the cable replacement cycle is
extended from 3 months to 3 years, and the single line maintenance
cost is reduced by 62%.
3C Electronic Assembly
Challenges: SCARA robot multi-cable parallel, EMC interference
leads to vision system misjudgment;
Data: The shielding package increased the yield from 92% to 98.5%,
and the annual scrap loss was reduced by more than 400,000 yuan.
Food packaging machinery
Requirements: Meet IP69K waterproof rating, withstand high
temperature steam cleaning;
Advantages: Stainless steel reinforced link + food-grade silicone
liner, approved by FDA, supports CIP/SIP process.
5. Selection Guide: How to choose your Robot Dress Pack
Load matching: Select the link specifications according to the
number of robot axes (such as 4-axis R4 series, 6-axis R6 series);
Environmental adaptation: high temperature choose high temperature
resistant model (-40℃~+125℃), corrosion environment choose PVDF
coating;
Scalability: Reserve 15% cable allowance for future production line
upgrades.
Advantage:
| Service | We will according the customer requirement to design the Dress packs. Ensure to provide the best solution to customer. |
| Warranty | 6 month |
Pipeline package includes
| Title | Describe |
| Cable protection hose | High flexibility, distortion resistance, high temperature resistance |
| Inner sleeve | Applies to 6-axis ends for connection to flared hoses |
| Pipeline package 6-axis flared | More wiggle room at the end |
| Rotary fixation | Can guarantee a certain Angle of rotation applied to special environments |
| Anti-friction ball | Protective hose won't be worn out by the robot arm |
| Fixed inner clamp | Flexible hose can be fixed |
| Star divider | Clamp pipe pack internal cable, air pipe |
| Ball adapter | Two-way flares release hose torque |
| Hose holder | Secure the hose to the mechanical arm |
| 6 axis support frame | The support line, which moves with the flange, needs to be
customized to the robot |
FAQ:
*Q:Why are we?
A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.
*Q:How about our service concept?
A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.
*Q:What products can we offer?
A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.
*Q:Why you purchase from us?
A:You don’t worry about after-sales problem to cooperation with us.
About us
Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.
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