Robotics In Manufacturing ESTUN ER220-3100 Handling Assembly Applications

The ESTUN ER220-3100 robot is a heavy-duty industrial robot designed for high-payload handling and assembly tasks in manufacturing environments.

1. Key Specifications

• Payload Capacity: 220 kg (485 lbs), making it suitable for handling large and heavy components.
• Reach: 3,100 mm (122 inches), providing a wide working envelope for large-scale operations.
• Repeatability: ±0.1 mm, ensuring precision in assembly and material handling.
• Speed: High-speed motion capabilities improve cycle times in production lines.
• Protection Class: IP65 (dust and water-resistant), suitable for harsh industrial environments.

2. Applications in Handling and Assembly

The ER220-3100 is optimized for the following manufacturing tasks:

a. Heavy-Payload Handling

• Automotive Industry: Lifting and positioning large automotive parts (e.g., engine blocks, chassis components).
• Foundry and Metalworking: Handling heavy castings, forgings, and metal sheets.
• Logistics and Palletizing: Loading/unloading heavy pallets in warehouses and distribution centers.

b. Precision Assembly

• Large-Scale Component Assembly: Aligning and assembling heavy machinery parts (e.g., wind turbine components, industrial machinery).
• Aerospace Manufacturing: Handling and positioning large aircraft parts with high precision.
• Electrical Equipment Assembly: Installing heavy transformers, generators, or large-scale electrical panels.

c. Machine Tending

• CNC Machining: Loading and unloading heavy workpieces into CNC machines, improving productivity and reducing downtime.
• Press Tending: Feeding and removing large metal parts from stamping or forming presses.

3. Advantages of the ESTUN ER220-3100

• High Payload and Reach: Enables handling of large and heavy components in a single operation, reducing the need for multiple robots.
• Precision and Reliability: High repeatability ensures consistent assembly quality, minimizing defects.
• Flexibility: Can be integrated with various end-effectors (e.g., grippers, vacuum tools) for different applications.
• Cost-Efficiency: Reduces labor costs and improves productivity in high-volume manufacturing.
• Durability: Built for industrial environments with IP65 protection, ensuring long-term reliability.

4. Comparison with Competitors

• FANUC M-2000iA: Similar payload (2,300 kg) but higher cost; ER220-3100 offers a more budget-friendly solution for medium-heavy applications.
• KUKA KR 1000 Titan: Higher payload (1,000 kg) but shorter reach (3,200 mm); ER220-3100 provides a better balance between payload and reach for many applications.
• ABB IRB 8700: Comparable payload (800 kg) but slightly lower reach (3,500 mm); ER220-3100 is more competitive in price and reach for certain tasks.

5. Conclusion

The ESTUN ER220-3100 is a robust and versatile industrial robot ideal for heavy-payload handling and precision assembly in manufacturing. Its combination of high payload capacity, long reach, and precision makes it a strong choice for industries such as automotive, aerospace, and heavy machinery. With competitive pricing and reliability, it offers an excellent solution for manufacturers looking to automate large-scale handling and assembly tasks.

Advantage:

Place of origin: China

Brand Name: ESTUN

Model Number: ER220-3100

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin  Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.