kuka newsletter with industrial automation KR 22 Welding Optimization

In the field of industrial automation, the Kuka Bot Six-axis KR 22 is ideal for welding applications with its excellent flexibility and precision. In order to maximize its performance, proper setup and optimization are essential.

1. The core advantages of Kuka KR 22 industrial robots
Six-axis flexibility: The KR 22's six-axis design enables it to achieve complex welding paths and is suitable for multi-angle, multi-position welding tasks.
High precision and stability: Equipped with an advanced control system to ensure the minimum error during the welding process, suitable for high-precision industrial needs.
Load capacity: The load capacity of 22 kg enables it to handle a variety of welding tools and workpieces, adapting to the production needs of different scales.
Modular design: Support for quick tool and accessory replacement, improve the flexibility of the production line.
2. Key Settings in welding applications
Here are the key setup steps to optimize welding performance for the Kuka KR 22:

2.1 Welding Tools and Parameters
Select the right torch: Select the right type of torch based on the welding material (such as steel, aluminum or stainless steel).
Set welding parameters, including current, voltage, and welding speed. The parameters must be adjusted according to the material thickness and welding type (such as MIG and TIG).
Calibrate the welding path: Use KUKA programming software such as Kuka.workVisual to precisely plan the welding path to avoid deviations.
2.2 Robot attitude and path optimization
Optimize joint Angle: Ensure that the robot maintains the best posture during welding and reduces joint load.
Smooth path planning: The path is optimized by software to reduce the pause and jitter of the robot in the welding process and improve the welding quality.
2.3 Security and Protection Settings
Set up a safe area: Define the working range of the robot to avoid collision with surrounding equipment or personnel.
Install protective devices such as shields and emergency stop buttons to ensure safe operation.
3. Practical skills to improve welding efficiency
Batch programming: For repetitive tasks, use batch programming to reduce setup time.
Real-time monitoring: The welding process is tracked in real time through Kuka's monitoring system and parameters are adjusted in time.
Regular maintenance: Clean the welding torch, check the cable and joint lubrication to ensure the long-term stable operation of the robot.
4. Application cases of Kuka KR 22 in industrial welding
Automotive manufacturing: Used for body welding to ensure high precision and high efficiency.
Aerospace: Suitable for welding of complex components to meet stringent industry standards.
Metal processing: plays an important role in steel structure, pipeline welding and other fields.

Advantage:

Place of origin: China

Brand Name: KUKA

Model Number: KR 22 R1610-2

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin  Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.