Kr500 Kuka Robot Six Axis Heavy-duty Robot For Advanced Automation

Flagship Performance in Engineering Machinery

The KUKA KR500, a benchmark in six-axis heavy-duty robotics, delivers industry-leading specifications:

• Massive payload capacity: 500 kg, covering most heavy industrial applications
• Outstanding reach: 3102 mm, easily handling large workpieces
• Military-grade precision: ±0.08 mm repeatability, stable even at full load
• Environmental adaptability: Standard IP54, optional IP67 protection
• Energy efficiency: Eco-mode reduces consumption by 15%, compliant with ISO 50001

Innovative Technologies for Demanding Environments

The KR500 integrates multiple KUKA patents for reliable performance in harsh conditions:

1. Reinforced mechanical structure:
   • Cast steel base & heavy-duty reducers
   • Pre-tensioned gear systems eliminate backlash
   • Triple-sealed critical components against dust/splash
2. Smart control system:
   • KRC5 controller with 1ms real-time response
   • Dynamic load compensation auto-adjusts motion parameters
   • Collision detection sensitivity down to 5N·m
3. Advanced safety:
   • Dual-channel safety circuits (SIL3)
   • Integrated Safe Torque Off (STO)
   • 3D space monitoring & speed limitation
4. Maintenance-friendly design:
   • Front-access concept minimizes downtime
   • Predictive maintenance alerts
   • Modular components for rapid replacement

Typical Applications & Industry Solutions

Automotive Manufacturing: Heavy-Duty Benchmark

In vehicle production, the KR500 is the industry standard for body-in-white handling:

1. Body assembly handling:
   • Automated flipping & positioning (±0.1 mm repeatability)
   • Quick changeover for mixed-model production
2. Large-component welding:
   • Carries 200 kg welding guns + feeders continuously
   • Laser welding energy control (±2% accuracy)
3. Press line integration:
   • Heavy sheet metal loading/unloading
   • Multi-robot collision avoidance

Case Study: German luxury automaker

• 6 KR500 units deployed in welding line
• Cycle time reduced from 4.5 to 2.8 minutes
• Welding pass rate: 99.95%

Aerospace & Energy Equipment

For oversized component processing:

1. Aircraft structural assembly:
   • Wing spar positioning
   • Automated drilling/riveting with laser tracking
2. Wind turbine production:
   • 10m blade root processing
   • Tower segment circumferential welding
3. Pressure vessel manufacturing:
   • Heavy head alignment
   • Multi-pass weld control

Technical highlights:

• Up to 5-ton payload (special configuration)
• EMI-resistant design
• ATEX-compliant explosion-proof version

Place of origin: China

Brand Name: KUKA

Model Number: KR 500 R2830

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Shanghai Zhuxin Co., Ltd.

Shanghai Zhuxin  Co., Ltd. is an intelligent technology company that brings together German KUKA robots, German Industry 4.0 resources, and focuses on Germany's advanced intelligent factory manufacturing concept and high-end integrated applications. The company has always been adhering to the enterprise spirit of "hard work, truth seeking, innovation and responsibility", and embodies the value of talents as the elements of career development and success. Scientific and technological innovation and technology reserve as the driving force for development, improve product quality and management level as a guarantee to enhance product competitiveness.
* The concept of the company to customers is to emphasize the advancement and flexibility of unit technology, as well as information, modular manufacturing. Enhance customers' equipment manufacturing production capacity and market adaptability; The company's business is widely involved in education, metallurgy industry, consumer goods industry, aerospace industry, etc. We have the ability to customize advanced production mode for customers' advanced intelligent manufacturing, provide excellent flexible manufacturing mode and advanced German mature technology.
* Our development concept is: science and technology to create productivity, we sincerely adhere to the "adhering to the customer first" service concept, the global concept and execution to serve the end customers who are interested in "science and technology enterprise". The company inherits the enterprise spirit of "loyalty, friendliness, diligence and enterprising", and adheres to the quality policy of "leading technology, quality first, creating a world-class enterprise", strives for excellence, and strives to provide customers with satisfactory products and after-sales service.